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Is there still life left in the old
MAN(MAN)?
New Surround strategy takes center stage at CAMUS
manufacturing
conference
By Cortlandt Wilson
Is there still life in 25-year-old, so-called legacy software?
Many users of the HP 3000 version of the MANMAN manufacturing
business system say there is. In MANMANs heyday the
key technology
for manufacturing systems was manufacturing resources planning
(MRP) a class of algorithm for matching available
inventory
and purchasing decisions to manufacturing demand. As MRP
matured
it became more integrated with advanced concepts for
forecasting,
planning, and shop floor scheduling, among others. Advanced
concepts
for integrating and coordinating business activity such as
supply
chain management led to the concept of enterprise resource
planning
(ERP). Todays MANMAN advocates are faced with
pressure to move
off so-called legacy technology and onto the advanced
functionality
of newer ERP systems. Many companies seem willing to pay
the costs
and shoulder the risks of implementing new systems, in order to
get the added functionality and flexibility which the new
technologies
and applications promise.
While MANMAN lacks many of the advanced features of some
ERP systems,
it was always an enterprise-wide management system. The
core
four modules that are what most users think of as
MANMAN are:
manufacturing (MRP), OMAR (Order Management/AR), accounts
payable
and general ledger. The challenge for MANMAN advocates is
to make
the business case that a MANMAN-based solution provides the
critical
benefits of the competitive ERP systems at a notably lower cost
and level of risk. MANMAN consultants and vendors have
responded
to this challenge with a diverse and expanding offering of
tactical
and strategic after-market solutions. These solutions
supplement
and surround the existing backbone of MANMAN functionality.
This
surround strategy extends the useful life of existing
investments
without sacrificing the business requirements for
additional capabilities.
Bridging is what I call a surround strategy
that brings best-of-breed
solutions to MANMAN today that are already being used by
leading
next generation applications from the BOPS
manufacturing providers
(Baan, Oracle, PeopleSoft and SAP).
The case for the surround strategies is fulfilling
business requirements
for advanced functionality and flexibility without the high
expense
and risk of ripping out and completely replacing existing
applications
and technologies. Several years ago I predicted the growth and
emergence of a new kind of after-market products and
markets for
MANMAN. Reality has exceeded my expectations, and even a brief
summary of all the offerings would exceed the scope of this
article.
Two lists of MANMAN-compatible products are available: a
printed
catalog for members of the CAMUS International users group and an
online catalog hosted at my Web
site.
The surround strategy and interfacing new technology was
a recurring
theme of user talks and vendor presentations at this
years CAMUS
International conference, held in February in Austin, Texas. On
the exhibition floor, for instance, attendees could see
demonstrations
from three of the five vendors of MANMAN-compatible,
client-server
sales order entry systems. (If you knew where to look, all five
of these vendors were represented at HP World 97.)
One of those order entry systems vendors was MANMAN itself, in the form of the MK Group (www.mkgroup.org), the independent business unit of Computer Associates which now owns MANMAN. Opal is a client-server development technology owned by Computer Associates that uses a screen scraping technology along with ODBC on its back end. At the MK Groups instigation Opal now can understands HP 700 terminal protocols for character and block mode screens. On the front end Opal provides your choice of either a windows client-server interface or a web-enabled interface. The MK Group has developed Opal versions of a few key MANMAN screens. MKs VP of Software Development Jeff Straw says that the MANMAN/Opal screens will be in beta test at a customer site in March.
The MK Groups newest strategic Surround partner,
Austin-based
Trilogy Development Group, was at CAMUS in force.
Trilogys first
product was a product configurator an implementation
of a type
of artificial intelligence that ensures complex products
are sold
with all the right pieces and at the right price. Today,
Trilogy
sells a suite of integrated modules that support and automate
the sales and marketing process.
The MK/Trilogy partnership is so new that, as of late
February,
the partners were still working out pricing to better fit the
midrange manufacturing system market. For its strategic
partnerships
with complementary products, the MK Group acts as primary
integrator
with responsibility for first-level support. For its preferred
solution relationships, it only recommends and provides
some visibility
for the third- party products.
The MK Groups family of complementary solutions
includes Trilogy
and solutions for product data management (part, BOM, and
engineering
document control), advanced planning and scheduling, plant
maintenance,
sales tax, end user reporting, and OLAP (analytical
processing/data
warehousing). MKs Straw said MK is creating
additional strategic
partnerships.
The MK Group is a relative newcomer to the complementary
products
market. For the past few years long time third-party
vendors and
consultants have been offering a growing menu of
shrink-wrapped
solutions ranging from host-based programs designed to look
like
another MANMAN command to client server systems. Pricing on
many
of the solutions is often very reasonable. Some of the
solutions
are designed specifically to work with MANMAN. In other cases,
vendors provide interfaces to products that were designed
to service
a business need such as service and repair, product data
management,
advanced MRP, or data warehousing.
In many cases the MANMAN interfaces are created and
supported
by experienced MANMAN consultants. In some cases the question
is not only whether to integrate a third party solution
into MANMAN,
but which competing pre-integrated solution to buy. All
this competition
means that MANMAN customers have a choice between applications,
types of integration (shrink-wrapped or
roll your own), and
solution providers.
MANMAN customers at the CAMUS conference commended MK
for todays
improved level of support, when compared to a few years
ago. Many
speak positively of a sense of guarded confidence in the
middle-level
managers who have been showing up at such user groups all over
the US. Available functionality, strong support, and customer
confidence are critical success factors for a software company.
For CA, known for its tight, centralized management style, the
success formula may well be to leave well enough alone.
Cortlandt Wilson is a software consultant specializing in
MANMAN
on the HP 3000, and the co-chair of INTEREX SIGConsult and
serves
on the board of SIG MANMAN/Choices.